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3D X-ray in PCB Assembly

AOI sees the top of the board. X-ray sees inside the joint — and 3D adds the height information that 2D flattens away.

Hitech Circuits Engineering Desk

Shenzhen, China · PCB fabrication and assembly

2 min read

Published:

Last updated:

Technical review: Process figures checked against our published capability sheet. View capability sheet

Why You Need 3D X-Ray Testing- Printed Circuit Board Assembly-Hitech PCB

What it reveals

  • BGA and QFN joints — ball collapse, bridging, head-in-pillow.
  • Voids — size, distribution and whether they sit at the interface.
  • Through-hole fill — barrel fill and voiding after wave or selective solder.

Why 3D

2D images superimpose every layer. 3D CT reconstruction slices the joint so the inspection can measure a void inside a specific ball instead of guessing from a silhouette.

Where it fits

First article, process qualification and failure analysis use 3D; routine production often uses 2D plus sampling. The inspection plan should say which applies to which package, so coverage is deliberate.

Technical Specifications

Typical BGA void limit
often ≤25% of ball area, per customer spec
Quality gates
IQC · IPQC · QC · QA
Acceptance
IPC-A-610 workmanship

Frequently Asked Questions

  • When is 3D X-ray needed instead of 2D?

    When the joint is hidden and the diagnosis depends on height: head-in-pillow, ball collapse, package-on-package and void distribution through the joint. 2D can show that a void exists but not where it sits, which is what decides whether the joint is acceptable.

  • Does X-ray replace electrical test?

    No. X-ray finds physical defects; ICT or functional test proves the circuit works. A joint can look perfect and still fail electrically, and a good electrical result does not prove the solder is sound, so the two complement each other.

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