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Ionic Contamination Testing

Cleanliness is measurable. The ionic test converts residue into an equivalent of sodium chloride per unit area.

Hitech Circuits Engineering Desk

Shenzhen, China · PCB fabrication and assembly

2 min read

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Last updated:

Technical review: Process figures checked against our published capability sheet. View capability sheet

Ionic Contamination Testing

What it measures

A sample is rinsed with a test solution and the change in conductivity is converted to micrograms of sodium chloride equivalent per square centimetre. It is an overall cleanliness indicator, not a map of where the residue sits.

Sources of contamination

  • Flux residue from paste or wave solder
  • Handling without gloves
  • Plating and mask residues from fabrication
  • Wash water that was not fully dried

When to test

Before conformal coating, on high-impedance analogue circuits, and whenever the customer specifies a cleanliness limit. Keep the result with the lot record so a later corrosion complaint can be traced.

Technical Specifications

Measured as
µg NaCl equivalent per cm²
Common limit
often ≤1.56 µg/cm², per customer or standard
Quality gates
IQC · IPQC · QC · QA

Frequently Asked Questions

  • When should an ionic contamination test be specified?

    When the product will be conformally coated, operates at high impedance, or is exposed to humidity for years. Coating over residue traps it, and high-impedance circuits are the first to show leakage from ionic contamination.

  • Does a no-clean process still need testing?

    It can. No-clean means the residue is designed to be safe for the application, not that no residue exists. If the design is sensitive or the customer requires evidence, testing confirms the process stayed within the agreed limit.

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