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PCB Assembly

Turnkey Electronics Assembly Services

Fabrication, parts, assembly, test, box build and packing handled as one order — one quotation, one schedule, one point of contact when something slips.

Certified to

  • ISO 9001:2015
  • IATF 16949:2016
  • UL No. E354070
  • IPC-6012B & IPC-A-600H

One order instead of several suppliers

Electronics assembly is usually split up: bare boards from one vendor, parts from a distributor, assembly at a third, testing at a fourth. Each handover adds packing, freight, a fresh incoming inspection and a schedule that slips independently of the others — and when a finished assembly fails test, the first question is which supplier owns the defect.

In a turnkey order that whole chain runs inside one plant: boards fabricated, components bought by the sourcing team, surface-mount and through-hole assembly run on the same lines, then inspection, test, coating, firmware and packing. One quotation, one schedule, one owner.

Full turnkey and partial turnkey

  • Full turnkey — the customer sends the design data and receives tested product. Fabrication, parts, assembly, test and packing are all bought and built here.
  • Partial turnkey — the customer supplies the bare boards, or selected critical components, and everything else is handled here. This is common where the customer already holds stock, must control a specific component themselves, or wants the design to remain with their own fabrication partner.

Both models run on the same lines with the same inspection gates, so switching between them does not change how the boards are built.

What stays inside the plant

Fabrication and assembly sharing one roof shortens the loop that matters most: when the assembly team finds a footprint or panelisation problem, the fabrication team is a walk away rather than a shipment away. Stencils are cut on site within four hours, prototypes come back in 1–3 days and medium volume in 4–10 days.

Inspection runs along the line — SPI before placement, AOI after reflow, X-ray for BGA and QFN joints — then in-circuit or flying probe test and functional test against the customer's procedure. Firmware is loaded and the product configured before packing, so what leaves the plant is a working unit rather than a populated board.

Where the model fits

Full turnkey suits programs with a defined product and a schedule to keep — the fewer interfaces, the fewer ways the schedule can slip. Partial turnkey suits programs where part of the supply chain is fixed by contract, by a customer's existing stock, or by a component that must be bought by the customer themselves. Consignment assembly covers the case where the customer supplies all the electronics.

For products that need an enclosure, harness or accessory fitted before shipping, the box build service completes the unit; where the design is new, the prototype service validates the build before volume starts.

Getting a turnkey quotation

Send the Gerber set, the BOM with manufacturer part numbers, the pick-and-place file, the order quantity, any test program or functional test requirements and the delivery schedule. Turnkey quotations are issued within 24 hours; process limits are on the capability page and the issued certificates on the certifications page.

Technical Specifications

Scope
PCB fabrication, component sourcing, PCB assembly, test, box build and packaging
Order models
Full turnkey · partial turnkey, where the customer supplies boards or selected parts
Assembly capacity
Four SMT lines at 6 million chips per day · three DIP lines at 1.6 million pieces per day
Processes
Reflow, wave, selective and hand soldering · single- or double-sided placement
Stencils
Cut and delivered within four hours
Engineering review
DFM and DFT review on the customer documents before the first article
Inspection and test
SPI, AOI, X-ray, in-circuit (ICT), flying probe, functional test and burn-in
Programming
Firmware loading and product configuration before packing
Coating
Conformal coating
Lead time
Prototype 1–3 days · medium volume 4–10 days
Quotation
One quotation covering fabrication, parts, assembly and delivery
Compliance
ISO 9001:2015 · IATF 16949:2016 · ISO 13485:2016 · UL E354070 · RoHS

Frequently Asked Questions

  • What does a turnkey electronics assembly order cover?

    PCB fabrication, component sourcing, PCB assembly, inspection and electrical test, conformal coating where the product needs it, firmware loading, final box build and packaging. The customer sends the Gerber set, the BOM and the test requirements, and receives finished, tested product; quotations for a complete package are issued within 24 hours.

  • What is the difference between full turnkey and partial turnkey?

    In a full turnkey order nothing is supplied by the customer except the design data: boards are fabricated, parts are sourced and bought, and the assemblies are built, tested and packed here. In a partial turnkey order the customer supplies the bare boards or selected critical components — often parts they already hold or must control — and the rest of the build is bought and run by Hitech Circuits.

  • Why use one supplier instead of separate fabrication, sourcing and assembly vendors?

    Because the interfaces between suppliers are where time and quality are lost: a board that is re-packed and shipped between vendors is inspected twice, quotes arrive on three different schedules and a defect at test has no obvious owner. With fabrication, sourcing and assembly on one site the whole build is quoted once, and a problem found at test is traced back to the process that produced it.

  • What is needed to quote a turnkey build?

    The Gerber set, the BOM with manufacturer part numbers, the pick-and-place file, the order quantity, any test program or functional test requirements, and the delivery schedule. DFM and DFT review runs on those documents before the first article; process limits used for the quotation are listed on the capability page.

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