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Peelable Solder Mask in PCB Assembly

A temporary coating that keeps solder and coating off selected areas is simple in principle and fussy in practice.

Hitech Circuits Engineering Desk

Shenzhen, China · PCB fabrication and assembly

2 min read

Published:

Last updated:

Technical review: Process figures checked against our published capability sheet. View capability sheet

Peelable Solder Mask’s effect during rigid PCB and PCB assembly process

What it does

Peelable solder mask is a temporary polymer printed or dispensed over areas that must stay free of solder or conformal coating: connector contacts, press-fit holes, test pads, edge fingers.

Application and removal

It is applied after reflow masking decisions are made, cured, and then peeled after soldering or coating. Removal should be a single continuous pull; if the film tears, the cure or the process temperature is wrong.

Where it fails

  • Under-cured film — smears and leaves residue in holes.
  • Over-cured film — brittle, tears at edges and takes mask with it.
  • Sharp geometry — thin webs between pads tear during peel.

Practical rule

Decide the masking method when the assembly process is defined, not on the line. If the design has fine-pitch connectors, tell us in the fabrication note so the mask opening matches the peelable stencil.

Technical Specifications

Typical use
selective solder, press-fit, edge contacts, coating masking
Cure
room temperature or accelerated, per ink data sheet
Acceptance
IPC-A-610 for assembly workmanship

Frequently Asked Questions

  • When should peelable mask replace Kapton tape?

    When the masked area is large or the geometry is awkward. Peelable ink can be screen printed or dispensed to follow the outline, whereas tape must be cut and placed by hand; for a few small holes tape is faster, for a connector footprint peelable is more repeatable.

  • What causes peelable mask to leave residue?

    Incomplete cure before soldering, or overheating during the process. Both make the film tear instead of lifting cleanly. Cure time and the thermal profile should be agreed with the ink supplier, and the removal step should be checked on the first article.

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