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Preventing PCB Overheating

Heat is removed by copper and air. If neither has a path, a correct circuit still fails in the field.

Hitech Circuits Engineering Desk

Shenzhen, China · PCB fabrication and assembly

2 min read

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Technical review: Process figures checked against our published capability sheet. View capability sheet

Preventing PCB Overheating

Move heat into copper

Wide traces, copper areas and thermal vias reduce the thermal resistance from junction to board. The copper weight and via count are set by the power dissipation, not by aesthetics.

Place for airflow

Hot parts on the windward side, temperature-sensitive parts away. Keep tall components from shadowing the hot ones.

Check with measurement

Run the prototype at rated load and measure with a thermal camera. A design that is comfortable on the bench can be marginal inside a sealed housing.

Technical Specifications

Outer copper
up to 20 oz for high-current paths
Thermal vias
sized and pitched to the power dissipation
Layer count
1–38 layers

Frequently Asked Questions

  • How many thermal vias does a power pad need?

    Enough to move the watts into an internal or bottom copper area: the number depends on via diameter, copper thickness and the allowed temperature rise. A thermal model or a simple thermal-resistance calculation gives the number; a fixed count from a previous board usually does not.

  • Does a copper pour always help cooling?

    Only if it is connected to a heat sink or to moving air. An isolated pour on the top layer warms up locally and can make the situation worse by trapping heat near the component.

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