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Heavy Copper PCB in Harsh Environments

Thick copper is a power and thermal decision. It also changes etching, plating and the minimum feature size you can specify.

Hitech Circuits Engineering Desk

Shenzhen, China · PCB fabrication and assembly

2 min read

Published:

Last updated:

Technical review: Process figures checked against our published capability sheet. View capability sheet

Heavy Copper PCB in Harsh Environments

Current and heat

Copper cross-section sets resistive loss; the same copper spreads heat away from hot components. Both improve with weight, but so does the etching difficulty.

Process implications

Thicker foil needs longer etching and plating, tighter process control and often a wider minimum trace. The design rules must be agreed before layout, not after.

Harsh environments

Thermal cycling and vibration stress plated barrels. Heavy copper improves current capacity but also increases the copper balance challenge, so stackups are built symmetric where possible.

Technical Specifications

Outer copper
up to 20 oz
Layer count
1–38 layers
Minimum feature
widens as copper weight increases

Frequently Asked Questions

  • Why does heavy copper reduce the achievable trace width?

    Etching removes copper isotropically: the thicker the foil, the more undercut below the resist, so fine features close up. Heavier copper is therefore quoted with a wider minimum trace and spacing.

  • Where is thick copper better than a busbar?

    When the current path is short and the board is the mechanical structure. A busbar still wins for very high current or where the conductor must leave the board, and the two are often combined.

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